With Gen 7, Universal Robots (UR), a company of the Teradyne Robotics Group, has now unveiled its seventh-generation robot platform. The system combines new robot arms with redesigned control technology, a new user interface, and an expanded tool interface. The goal is to simplify the integration and programming of collaborative robots and to facilitate AI-powered applications.

The platform is based on the PolyScope X operating system. According to Jean-Pierre Hathout, President of the Teradyne Robotics Group, more than 20 years of experience and insights from over 100,000 industrial deployments went into its development. The new generation is designed to reduce integration effort and enable additional applications across various industries.

Three New Robot Arms with Integrated Sensors

The Gen-7 platform expands the existing e- and UR-series with three models from the g-series: UR10g-1750, UR17g-1300, and UR18g-950. The model designations refer to payload and reach. The new tool interface transmits data, power, and safety signals, thereby simplifying the connection of cameras and sensors. It lays the groundwork for AI models to interact with the robot in real time. Integrated force-torque sensing, impedance control, and the RTDE (Real-Time Data Exchange) interface also support precise handling tasks and applications requiring controlled force application.

More Computing Power, Open Software Architecture

According to the manufacturer, the new CB7 Core controller offers 40 percent more computing power while requiring 30 percent less space compared to previous generations. It supports communication with multiple networks and can be integrated into systems with PLCs, HMIs, MES, industrial PCs, and image processing. It is available as a standalone control box or for installation in a control cabinet. It is also compatible with robot arms from the e- and UR series.

PolyScope X provides programming tools, open APIs, and ROS 2 communication. This enables the implementation of AI applications on edge systems and with external computing power. Additional software packages allow, among other things, the integration of ProfiSafe, OPC UA, and third-party applications.

Focus on Operation and Safety

According to the manufacturer, the new TP7 Core teach pendant is more than 20 percent lighter than its predecessors. A Full HD display, multiple grip positions, configurable buttons, and a virtual joystick are designed to simplify operation. With the SP7 Smart Panel, motion sequences can be programmed directly at the tool interface. Safety-compliant Freedrive, LED indicators, and configurable input buttons support on-site setup. This offers particular advantages for small batch sizes and frequently changing products.

The safety architecture of the g-series is designed to meet Performance Level d, Category 3, in accordance with ISO 13849-1. According to the manufacturer, the robots are TÜV-certified to ISO 10218-1 and UL 1740. Teradyne Robotics also holds certification to IEC 62443-4-1 at Maturity Level ML3 for secure software development processes.

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