TRiAS (Technical Risk Analysis System) is the AI-driven Design FMEA solution specifically developed for the early stages of product development. In practice, traditional DFMEA is often incredibly time-consuming, frequently becoming a mere "box-ticking" exercise rather than an insightful engineering tool. TRiAS changes this dynamic by acting as an intelligent layer on top of existing PLM systems, automating the five essential steps of the DFMEA process.
The efficiency gains begin with Structure Analysis, where the automated import of product structures—for instance, derived from a Bill of Materials (BOM)—results in 60–80% time savings. For Functional Analysis, the AI derives the functional architecture directly from documents, SysML architecture, or Siemens Polarion, leading to a 50–70% reduction in manual effort. Failure Analysis is similarly streamlined through the automatic derivation of malfunctions from P-Diagrams and historical field data, speeding up the process by 40–60%. Furthermore, Risk Assessment becomes 30–50% more efficient thanks to data-driven S/O/D (Severity, Occurrence, Detection) rankings. Finally, during the Optimization phase, the AI suggests prevention and detection measures based on Lessons Learned, making this step 20–40% faster.
In total, TRiAS reduces the resources required for a standard DFMEA by 40–55%. The system does not require a new database; instead, it offers bidirectional PLM synchronization and an open architecture, ensuring there is no vendor lock-in.
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